Bespoke Shadow Boards for UK Manufacturers

At MELO World, we design and manufacture bespoke shadow boards that help UK manufacturers bring order, efficiency, and safety to their workplaces. Whether you’re working within a 5S programme or simply want to improve tool control and visual management, our boards are built to make your workspace smarter, cleaner and more productive.

What Are Shadow Boards?

A shadow board is a visual management tool designed to store and organise tools and equipment in a clear, accessible way. Each item has its own outlined “shadow,” showing instantly where everything belongs and what’s missing. It’s a simple but powerful part of Lean and 5S systems, supporting “a place for everything and everything in its place.”

By keeping tools organised, shadow boards reduce wasted time searching for equipment, improve safety, and help maintain consistent housekeeping standards across shifts and teams.

Industries We Serve

We work with manufacturers across the automotive, aerospace, food, and general manufacturing sectors – as well as logistics and engineering firms – to deliver shadow boards that fit their exact needs. From high-precision tool storage in assembly lines to everyday maintenance areas, our tool boards support better workflow and compliance.

Customisation Options

Every site is different, so every MELO World board is made to order. Choose your:

• Size and layout to suit your workspace and tools

• Colours that match your brand or 5S zone coding

• Logos, labels, and headings for instant visual recognition

• Materials suitable for factory, warehouse, or clean-room use

Our in-house design team helps you visualise your layout before production – ensuring the final result looks professional and performs flawlessly.

Benefits of Using Shadow Boards

Implementing shadow boards brings tangible results:

• Increased efficiency: Less time wasted searching for tools

• Improved safety: Clear organisation prevents misplaced or damaged equipment

• Consistent standards: Reinforces your 5S and Lean culture

• Professional appearance: Promotes pride in the workplace and visitor confidence

Many of our clients report measurable improvements in productivity and audit readiness within weeks of installation.

UK-Made Quality You Can Trust

Based in North West, but servicing clients across the whole country, MELO World takes pride in being a UK shadow board manufacturer with full design and production carried out on site. We combine durable materials with precision printing and finishing to deliver long-lasting results – from single boards to complete site rollouts.

Ready to Get Started?

Whether you need a single bespoke board or a full visual management system, our team can help design, manufacture, and deliver what you need – fast.

Explore our full range of 5S visual management products here.

👉 Get in touch today to discuss your shadow board requirements and see how we can help you create a more organised, efficient, and visually managed workplace.